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Manufacturing Process


From Mold to Shipment: Your End-to-End Solution

Single-Source Precision Die Casting with Full In-house Control.

We have the whole industrial chain of mold making, die-casting, machining, polishing, electroplating, inspecting, assembling and packing.

1. Mold manufacturing

Precision Tooling Foundation
CAD/CAE Simulated flow channel system, thermal balance control

-0.005mm machining accuracy

-Mold opening only takes 28-35 days

2. Die casting molding

High-Pressure Injection
Vacuum assisted+intelligent temperature control system

-88-400T Multi specification Die Casting Machine

-Full coverage of single weight products ranging from 0.5g to 4000g

-25s fast cycle

3. Precision machining

CNC Machining
Five axis linkage machining center

- ±0.02mm tolerance

-Japanese FANUC system

4. Surface polishing

Mirror-Level Polishing
Automated polishing by robotic arm

Manual polishing

-Ra0.4 μm mirror effect

-Level 10 smoothness

-100+polishing workers

5. Electroplating treatment

Multi-Layer Electroplating
Environmentally friendly trivalent chromium process

-480h neutral salt spray test NSST

-Compliant with RoHS standards

6. Quality inspection

360° Inspection

-0 missed detection rate

-Three inspections

-IATF 16949 system

7. Component assembly

Lean Assembly
Anti static workshop

-3 complete assembly lines

Why Full-Chain Control Beats Subcontracting

Index

Self operated full industry chain (your company)

Outsourcing mode (industry average)

Controllability of delivery time

± 3 days

± 15 days

Quality accident response

2-hour positioning issue

Difficulty in cross factory traceability

Comprehensive cost

Reduce by 18-25%

Multiple logistics/management costs

Process connection accuracy

Seamless transmission of data

Inconsistent standards
OEM/ODM customization capability
● R&D: Equipment throughout the entire process (production equipment/R&D equipment/quality inspection equipment)/R&D center/raw material selection, etc
● Wire cutting, EDM machine tools, die-casting machines, CNC， Automatic&manual polishing machine, electroplating line, powder coating line, spray painting line, PVD line, salt spray tester, material analyzer, coating thickness tester, 3D coordinate instrument
● Service Value (24-hour Customer Service System/Product Solution Case)
● Delivery cycle (time nodes for goods delivery)
● Mold opening takes 30-35 days, and bulk orders take about 30 days.
● Digital value (core data such as annual production capacity/number of customers served/product qualification rate)
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FAQ

  • 1

    Why are the prices of the same shape products very different?

    Many factors affect the price, like the production process, the materials, the parts used to meet different plumbing code, the packaging materials, the price fluctuation of raw materials, etc.We are honest sellers, we promise you will get what you pay for.

  • 2

    What's your delivery time? 

    Normally the mold making is 35days. The mass production time is 30days after the sample confirmed.

  • 3

    Can you produce customized products?

    Sure, we can provide a complete set of customization solutions for you as below: 
    ● Laser print your LOGO on the product upon your permission. 
    ● Customize the packaging based on your requirements. 
    ● Based on existing parts, we can recommend new styles for you.
    ● Endogenous output samples in 20 working days upon a piece of engineering design drawings.

Experience Full-Chain Efficiency

Request Your Customized Workflow